Jigsaw puzzles are a timeless classic, enjoyed by people of all ages for generations. But have you ever stopped to wonder how these beloved puzzles are made? What goes into the manufacturing process, and how do companies ensure that their puzzles are of high quality? In this article, we'll take a closer look at jigsaw puzzle manufacturing and the insights we've gathered from top puzzle manufacturers.

The Manufacturing Process

The process of jigsaw puzzle manufacturing can vary depending on the company, but there are a few key steps that are generally followed. First, the puzzle image is chosen, which can be anything from a photograph to a piece of artwork. The image is then printed onto a special puzzle board, usually made from cardboard or wood. The puzzle board is then cut into a specific number of pieces, depending on the desired puzzle size and difficulty level.

Quality Control

One of the key factors in puzzle manufacturing is the level of quality control. Puzzle manufacturers must ensure that each piece fits together perfectly, without any gaps or overlap. They also must ensure that the image is clear and vibrant, with no smudging or fading. To achieve this level of quality, manufacturers often use high-tech equipment and strict quality control measures.

Design and Packaging

Another important aspect of jigsaw puzzle manufacturing is the design and packaging of the puzzle. Puzzle boxes often feature eye-catching designs and artwork, aimed at enticing potential customers to purchase the puzzle. Additionally, many puzzle manufacturers include a reference image with the puzzle, to assist with assembly.

Insights from Top Manufacturers

Now let's take a closer look at some of the insights we've gathered from top puzzle manufacturers.

Custom Puzzles

One common trend we've noticed is the increasing popularity of custom puzzles. Many manufacturers now offer customers the option to create their own puzzle designs, using personal photos or artwork. This trend has opened up a whole new world of possibilities for puzzle enthusiasts, allowing them to create unique and personalized puzzles that are truly one-of-a-kind.

Larger Puzzles

Another trend we've observed is the growing demand for larger puzzles. While the traditional 500-1000 piece puzzles are still popular, many manufacturers are now offering puzzles with 2000, 5000, or even 10,000 pieces. These larger puzzles provide an extra challenge for experienced puzzlers, and can often take weeks or even months to complete.

Eco-Friendly Materials

In addition, many puzzle manufacturers are now incorporating eco-friendly materials into their puzzle production. This trend reflects the growing awareness of environmental issues and the importance of sustainability. Many puzzle boards are now made from recycled materials, and some companies even use biodegradable packaging materials.


Overall, jigsaw puzzle manufacturing is a fascinating and complex process that requires a lot of attention to detail and quality control. By understanding the insights gathered from top manufacturers, we can gain a greater appreciation for the art and science of puzzle-making. Whether you're a casual puzzler or a serious enthusiast, the world of jigsaw puzzles has something for everyone.

Learn More About Jigsaw Puzzle Manufacturing

If you're interested in the production of jigsaw puzzles and children's products, we invite you to visit our dedicated website at FabrykaPuzzli.EU. Our website provides more information on the puzzle-making process, as well as other related topics. You can also check out our selection of high-quality, custom-made puzzles and other products. We're passionate about puzzle-making and we hope to share that passion with you!